Benefits of RNG Commissioning: Why Proper Commissioning Is Critical to Project Success

Benefits of RNG Commissioning: Why Proper Commissioning Is Critical to Project Success 

Commissioning is a critical phase in the lifecycle of Renewable Natural Gas (RNG) facilities. A well-executed commissioning process ensures that an RNG site is designed, installed, tested, and operated in alignment with engineering specifications and owner requirements setting the foundation for safe, reliable, and profitable operations.

At Rev1 Energy, commissioning is not just a startup activity it is a performance assurance process that transforms a constructed RNG facility into a fully operational, compliant, and revenue-generating asset.

1. Optimizing Performance and Production

Maximized Gas Production

Commissioning includes extensive testing, tuning, and validation of all critical systems, including:

• Control systems
• Electrical distribution
• Mechanical equipment
• Anaerobic digestion systems
• Gas purification and upgrading technologies

This structured validation ensures systems operate as designed, maximizing efficiency and increasing volumes of pipeline-quality RNG.

High Efficiency, Lower Operating Costs

Commissioning verifies that upgrading technologies such as membrane systems or Pressure Swing Adsorption (PSA) operate at peak efficiency. This reduces unnecessary energy consumption, lowers operating costs, and improves overall facility performance.

2. Ensuring Safety and Regulatory Compliance

Safer Operating Environment

RNG facilities handle hazardous and combustible gases, including methane and hydrogen sulfide. Commissioning rigorously tests:

• Safety and shutdown systems
• Gas detection and monitoring equipment
• Operating and emergency response procedures

These validations significantly reduce operational risk, protecting both personnel and surrounding communities.

Consistent Regulatory Compliance

Commissioning confirms that RNG production meets strict pipeline injection standards and regulatory requirements from agencies such as the EPA. Proper calibration, documentation, and functional testing simplify compliance reporting and help prevent variances, fines, or operational disruptions.

3. Maximizing Financial Returns (ROI)

Reduced Downtime, Increased Uptime

By identifying and correcting design or installation issues before full operation, commissioning reduces the likelihood of:

• Equipment failures
• Unplanned shutdowns
• Production interruptions

More uptime directly translates to higher gas sales and improved revenue performance.

Extended Equipment Life

Correct setup, calibration, and early operator involvement help ensure equipment is operated within design limits—preventing premature wear and extending asset life.

Avoiding Delays and Cost Overruns

When commissioning is integrated early through systemization, construction and startup activities align more effectively. This proactive approach minimizes schedule delays, reduces rework, and helps projects remain on time and on budget.

4. Preparing Staff and Operations for Long-Term Success

Comprehensive Operator Training

A core element of commissioning is the transition from construction to operations. This includes:

• Hands-on equipment training
• Standard Operating Procedures (SOPs)
• Maintenance practices
• Safety protocols

Well-trained operators are more confident, efficient, and capable of maintaining stable production.

Robust Operational Frameworks

Commissioning establishes essential operational systems such as:

• Asset management programs
• Detailed checklists and procedures
• Spare parts and inventory management systems

These frameworks support long-term reliability, maintenance planning, and operational efficiency.

Commissioning as a Performance Guarantee

In essence, commissioning serves as the quality assurance and performance guarantee phase of an RNG project. It bridges the gap between construction and operations—ensuring the facility operates safely, efficiently, and profitably from day one.

With disciplined commissioning leadership, Rev1 Energy helps RNG facilities achieve reliable performance, regulatory confidence, and sustained financial success.